Contact Washers for Impeccably Safe Connections
Written by Mark Wilson
In certain applications, a loose connection can have grave safety or stability implications. This issue can be addressed by making use of contact washers that help establish a highly secure connection. They are used in conjunction with a threaded fastener. Once installed, these washers perform the vital task of preventing a fastener from coming loose owing to continuous vibration or pressure.
Here, it is important to note that the design of these fasteners goes a long way in ensuring its performance. A contact washer is designed in a special manner that is slightly different from the regular flat washers that are commonly used. Just like all other washers, this washer too is donut-shaped. However, the slightly conical shape of these washers renders them the ability to fit snugly around the gentle curve unde
eath the head of a fastener. The presence of a ribbed top surface also plays a vital role in enhancing the locking force. This ribbed surface is what helps the washer to ‘bite into’ the underside of the fastener.
Such features enable the washer to stay put in its place for longer periods of time. However, no matter how good your fastener is, as a general practice it is advisable to periodically check the status of your connections. Any potential scope for unfastening can be checked by following this simple practice.
Contact washers are used all over the world in a myriad of applications. However, they are the preferred hardware component in high-safety applications such as the construction of airplanes, automobiles, large machines, and structural construction. No matter how well one tightens a fastener and bolt, the risk of these two components coming loose always prevails. The result could be the bolt falling off. The only way to counter this problem would be by sliding a conical washer onto the bolt before you secure it to a threaded fastener. The connection can be further secured by using a socket wrench to tighten the nut and bolt.
Right from computers to automobiles to bridges, fasteners are all around us, and they play a very important role in holding different materials together. This is also the reason why one should never invest in substandard fasteners, as they could jeopardize your connection.
Another example of a highly useful screw type would be the Torx machine screws. A number of assembly operations make use of Torx machine screws owing to their secure and increased torque transmission during installation as well as removal.
Contact washers are commonly made from materials such as high carbon spring steel or stainless steel. Depending on your application, you could choose a corresponding washer size. When purchasing such washers, it is imperative to ensure that they are code compliant, and adhere to international specifications.
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